Bio-Pharm: Immersion Parts Washers

BP-COP-Top-Closed
An Efficient, Consistent Alternative to Manual Cleaning

Manufacturing processes for the pharmaceutical and biotechnology industries have many items that cannot be cleaned in place such as pipes, hoses, clamps, gaskets, fittings and other disassembled machine parts.

How does a manufacturer clean these disassembled process parts? Manual labor or a Clean-Out-of-Place (COP) system such as the Sani-Matic Immersion Parts Washer.

Unlike the unreliable results inherent to manual cleaning, Sani-Matic Immersion Parts Washers provide efficient, consistent cleaning—and they are designed to meet cGMP and ASME-BPE standards.

The Sani-Matic Immersion Parts Washers come with high-impact cleaning features:

Exclusively designed sanitary jet manifolds. These manifolds are fully welded and machined to eliminate unsanitary crevices that can harbor bacteria.
High-Velocity Jet Flow. The design creates a consistent, turbulent flow that agitates and removes product residue from process parts.
Configurable to Your Process

The Sani-Matic Immersion Parts Washers range from manual operation to fully-automated and are configured to meet your plant operations and documentation needs.

Portable or stationary
Side jets, end jets or both
Single or multi-compartments
Variety of controls and valve configurations
CIP capability
Each Sani-Matic Immersion Parts Washer is designed to maximize cleaning, while minimizing cycle time and promoting worker safety. That provides you with Cleaning Confidence and a boost to your bottom line.






BENEFITS

High-velocity flow
Sanitary jet manifolds generate high-velocity turbulence and agitation for a complete clean.

Repeatable results
From manual to fully automated systems, COPs provide repeatable results.

Safety
Reduces operator exposure to high temperatures and chemicals.

Savings
Reduces labor costs.

Component preservation
Reduces component handling and damaged parts.

Applications
Pump Rotors Impellers Hoses Tubing Piping Filter Housings Needles Diaphragm Valves Fittings Clamps Gaskets Mixer Blender Filler Components Tools Bowls Hoppers Belting
Markets
Injectable Liquids APIs Oral Solid Dosage Cosmetics Nutraceuticals OTCs Animal Health
Standard Features
316L stainless steel construction, 25 Ra
Radiused corners
Exclusively designed sanitary jet manifolds
Complete documentation to comply with regulatory standards and validation requirements
Hinged Cover
Standard sizes (inner dimensions) include:
· UW=20” W x 18” D
· RW=24” W x 22” D
· PW=24” W x 30” D
· BW=30” W x 30” D
· SP=Custom Dimensions
4-, 6-, 8-,10-, or 12-ft. lengths
Optional Features
Semi-automated or fully automated controls
Inflatable cover gasket
End-jet manifold assembly
Chemical feed equipment
Conductivity sensor and controller (standard for automated model)
Heat source options:
· In-line electric electric heater
· Shell and tube heat exchanger
Insulated tank sidewalls
Hose-cleaning manifold assembly
Heavy-duty stainless steel casters
Manual diaphragm valve cleaning manifold
20 Ra, EP wetted finish
Custom fixtures and racks
Custom tank sizes
Documentation Standard Features
Documentation Standard Features
Operation and maintenance manuals
Recommended spare parts list
Instrument lists
Vendor-provided instrumentation calibration procedures
Performance data
Material certificates
Weld qualification and inspection records
Inspection test results, reports and certificates
ASME data
Component catalog cut sheets
As-built assembly drawings
As-built process and instrumentation diagrams
As-built electrical drawings
PLC and HMI application files
Documentation Optional Features
Functional Specifications (FS)
Configuration Specification (CS)
Factory Acceptance Test (FAT)
Site Acceptance Test (SAT)
Installation and Operation Qualification (IQ/OQ)
Traceability matrix
ISA data sheets
Cleaning and passivation report
Digital weld video record (Borescope)
Riboflavin coverage test

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  BP-COP-0414.pdf
  540 KB
  美国