Wilevco's Rotary Atomization Spray Applicator utilizes patented "spinning disc" technology to maximize production yield.
The Wilevco Spray Applicator enables significantly increased production yields over other application methods because:
The uniform spray pattern is applied precisely, without the use of air-knives, to each piece across the belt throughout the production run, eliminating over and under coated product.
The rows of product are never floated through a "puddle" of coating, eliminating "marriages."
The belt speeds can be increased.
Coating waste is reduced by at least 50%
In-Feed End
With 1-1/2" diameter transfer
Removable in-feed cover with adjustable end gate to minimize the opening.
1-1/2" Tri-clamp upper hollow shaft feed manifold
The Wilevco Rotary Atomization Spray Applicator, utilizing patented unique "spinning disc" technology, delivers the inherent precision of spraying on the coating versus the undesirable inaccuracies of dipping or showering and then, blowing off excess coating.
Left Side
Access door to upper spinning disc assemblies
Motor control cabinet with electrical components
All stainless conveyor drive featuring a Leeson Premium Duck 1HP TENV AC motor c-face mounted to a SS Grove hollow shaft gearbox
Wilevco's patented disc design and feed system will handle and spray effectively a range of volume from under 1 gallon per minute to 8 plus gallons per minute per bank of discs. This gives our Spray Applicator immense flexibility in achieving a wide range of application rates (coating weight pickup).
Operator Side
Access door to upper spinning disc assemblies
Lower disc assembly drawer slides out for access to lower spinning disc assemblies. The drawer can also be completely removed.
Five gallon reservoir with 1-1/2 Tri-clamp sanitary fitting for filling and two-stage filter to removed particulates 1/4" or larger.
Endress & Hauser Liquiphant level control to maintain satisfactory operating level in the reservoir. Dry contact available to start/stop a pump or open/close a valve (by others).
Upper and lower spinning disc assembly feed pumps are UNIBLOCK all stainless PD lobe pumps sized to the customers process. The pumps are variable speed to “dial in” and fine tune your pick-up weights using pump speed.
Allen-Bradley MicroLogix PLC and a PanelView C600 HMI Operator Controls.
Heat option to maintain coatings at production set point.
Features
Wide range of coating viscosities
Extraordinarily precise coating control
No nozzles - no clogging
Connectivity to plant automation
Operator, maintenance & sanitation friendly
Easy clean-up and assembly
Rugged, sanitary construction
C.I.P. availability
Minimizes coating waste
Applications
Flavor added coatings
Barrier coatings
Glaze coatings
Slurries, Oils
Batters
Leavened batters
Anti-microbial liquids
Chocolate
Seasoned butter
Industries Served
Baking Industry
Chicken Processing
Deli Meat
Fish Processing
Fruit and Vegetable
Meat Processing
Pet Food
Potato Processing
Snack Food Industry
Barrier Coatings such as NutraPure/NutraLean and Nature Seal
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